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Top DCS systems in the World

Introduction

It’s a distributed control system. After some research, I figured out the top DCS systems in the world like Yokogawa, ABB, GE, etc.

As the name suggests, a distributed control system (DCS) is a computerized control system for a process or plant usually with many control loops.

The number of loops in one DCS system is not predefined, it is dependent on the plant’s requirement. 

One DCS system can have many plc under it for smaller loops to control. But the whole system is known as DCS

The vendors of DCS make the system according to the requirement of the plant. The top vendors of DCS are the same as plc which are as below: –


List of top DCS vendors


NoCompany Name of DCS System
1ABB Ability™ System 800xA,
Ability™ Symphony® Plus,
Freelance
2EmersonDeltaV,
Ovation
3SiemensPcs7
SPPA-T3000
4HoneywellExperion LX
5Rockwell AutomationPlantPAx
6YokogawaCentum VP
7Schneider ElectricEcoStruxure Foxboro
8General ElectricMark VIe
9MitsubishiPMSX Pro
10ValmetDNA
11Nexus Controlsmore
List of top DCS vendors in the world


IndustriesDCS system
ChemicalYokogawa, Siemens
Oil and GasEmerson, Hopewell
PharmaceuticalEmerson, Siemens, Rockwell
Pulp and PaperValmet
PowerSiemens, ABB
Popular DCS systems companies according to industries


Overview of Top DCS system


1. ABB


ABB


About ABB

ABB is a leading global technology company that energizes the transformation of society and industry to achieve a more productive, sustainable future.

By connecting software to its electrification, robotics, automation, and motion portfolio, ABB pushes the boundaries of technology to drive performance to new levels.

With a history of excellence stretching back more than 130 years, ABB’s success is driven by about 110,000 talented employees in over 100 countries.

ABB is market Number one market leader in DCS technology as per the latest information we get. Holding an overall market share of 19.2%.


1. Ability™ System 800xA

System 800xA DCS boasts 10,000 installed systems in over 100 countries, monitoring and controlling over 50 million tags.


Image form ABB

DCS products, solutions, and services for continuous and batch process industries.

The power and reliability of ABB’s Distributed Control System (DCS) is a user-friendly, easy to install, operate and maintain, cost-effective, robust solution that is ideal for all process industries. 


Download Manual




2. ABB Ability™ Symphony

ABB Ability™ Symphony DCS is specially designed for Power Plant and Water industries. ABB Ability™ Symphony® Plus controls installed in 50,000 MW of power plants since its 2011 introduction.


Image Credit to ABB

3. Freelance DCS

Freelance is a DCS solution provided by ABB. Freelance has its advantages over DCS and PLC. It runs on a small footprint of PLC but provides the full function of DCS.



Download Manual


2. Yokogawa


Yokogawa


About Yokogawa

YOKOGAWA is another top-class industrial automation company. YOKOGAWA is providing popular DCS solutions called CentumVP. CentumVP DCS solution is adopted by many companies around the world.


CentumVP DCS


Image From YOKOGAWA

Commons Architecture of CentumVP


Download Manual of CentumVP



3. Emerson


Emerson


About Emerson

Emerson is also another well-known company in the field of industrial automation. And Company is also providing DCS solutions for industries. Emerson DCS system is divided into two parts.


  • DeltaV
  • Ovation

DeltaV DCS system is made for providing automation in process industries and the Ovation DCS system is made for providing automation solutions in Power and Water industries.


1. DeltaV by Emerson



The DeltaV DCS for process industries harnesses today’s predictive technologies in an easy, intuitive, and interoperable way.


2. Ovation by Emerson


Ovation DCS controller set images from EMERSON

Emerson’s five decades of power and water expertise embedded within the Ovation™ distributed control system offers a reliable and innovative platform that safely evolves with technology to ensure plant availability and profitability.


​​Download Manual




4. SIEMENS


Siemens



About SIEMENS

Siemens is another popular brand in the automation market and Siemens also provides Top level automation solutions for industries.

PCS7 is a popular DCS solution provided by siemens companies to the industries. Siemens has two DCS solutions.


  • PCS7
  • SPPA-T3000

1. PCS7



2. SPPA-T3000

Having automated with SPPA-T3000 more than 3,000 units worldwide are installed by siemens.



Downloads Manual





5. Honeywell



Honeywell


About Honeywell

Honeywell is another major name in the industrial automation domain. Honeywell also provides DCS solutions for small and mid-level industries. The name of Honeywell DCS is Experion LX.


Experion LX


Panel Infographic of Honeywell DCS



Download Manual Experion LX



6. Rockwell Automation


Rockwell Automation


About Rockwell Automation

Rockwell Automation is a major company related to industrial automation. Rockwell automation comes with a DCS solution name with PlantPAx.


PlantPAx

PlantPAx is a DCS solution provided by Rockwell automation. PlantPAx5.0 is the latest updated version of DCS.



Download Manual



7. Schneider Electric


Schneider Electric


About Schneider Electric

Schneider Electric is another major company in the industrial automation domain and provides dedicated process control solutions in industries.


EcoStruxure Foxboro

EcoStruxure Foxboro DCS is an innovative family of fault-tolerant, highly available control components, which consolidates critical information and elevates staff capabilities to ensure flawless, continuous plant operation.


EcoStruxure Foxboro DCS controller

Download Manual



8. General Electric


GE


About MarkVIe

The Mark VIe Distributed Control System (DCS) is a flexible platform for multiple applications. It features high-speed, networked I/O for simplex, dual, and triple-redundant systems.

Industry-standard Ethernet communications are used for I/O, controllers, and supervisory interface to operator and maintenance stations and third-party systems.



About Integrated Plant Control

GE’s Integrated Plant Control DCS (Distributed Control System) is a solution for managing complex plant processes in an efficient, consistent, and secure way.

Enhance the operation of key subsystems by reacting instantly to changing load demands and continually maintaining ideal conditions at every stage of the Water/Steam Cycle.

Leverage high-performance plant control logic combined with comprehensive fail-safe protection, self-testing, and fault reporting to help reduce costs, and improve safety.


Download Manual




9. Mitsubishi


MITSUBISHI ELECTRIC


About Company

PMSX is another DCS platform for industrial automation and process control. Mitsubishi is another automation vendor in the market. Mitsubishi DCS comes in two categories according to industrial needs.

  • PMSX PRO
  • PMSX Micro

Download Manual



10. Valmet



Valmet



About Company

Valmet is the leading global developer and supplier of process technologies, automation, and services for the pulp, paper, and energy industries.


Image Credit to Valmet.com

Valmet DNA is a single Distributed Control System (DCS) for all process automation needs. It gives you complete control of all your processes and provides user experience and transparency that go far beyond traditional automation systems.



11. Nexus Controls


Nexus Controls


About Company

Nexus Controls, a Baker Hughes business (formerly known as GE Energy Control Solutions), has a proven history of delivering dependable, cost-effective distributed control systems (DCS) across a broad range of industries.


Download Manual



EndNote: –

DCS is the most advanced control strategy used in the industry and vendors of DCS are limited.

As an instrument and control engineer, I will suggest you learn and gather knowledge about DCS because basic knowledge of DCS gives you an advantage in your professional life.

I hope you like this post if so then you will also check out my previous post on: – Free use of SCADA software.



Updated on: -22/07/202

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